API FABRICATION SHOP
Where Precision Meets Production
At API, we combine precision craftsmanship with efficient production in our expansive 130,000 sq ft fabrication shop. Equipped with state-of-the-art technology and staffed by highly trained personnel, we fabricate and weld pipe at a rapid pace, meeting the demands of even the most complex projects. Our facility also serves as a training ground, allowing our welders to hone their skills with various alloys and exotic metals. From initial material inspection and traceability to final quality control and shipping, our meticulous fabrication process ensures that every component meets the highest standards, delivering both quality and timely execution.
THE API PROCESS
1. Job Acquisition and Material Ordering
API collaborates with our clients to understand project specifications, drawings, and requirements. This information is used to generate spool drawings and determine the necessary materials for the job
2. Material Receiving and Inspection
Upon arrival, all materials undergo a rigorous inspection. Incoming materials are checked against order specifications. Crucially, heat numbers are recorded and verified against accompanying paperwork to ensure material traceability and quality control. This allows for tracking of materials back to their source in case of any defects.
3. Creating the Cut Sheets
Cut sheets are generated based on the project drawings and spool maps. These sheets provide precise instructions for the cutting team. Cutters use these sheets to cut the raw material to the exact dimensions required for the job. Each piece of cut pipe is marked with the drawing number, measurement, and heat number.
4. Fitting
Cut materials are then distributed to the fitters. Fitters gather the necessary fittings and prepare the materials for welding. This may include cleaning the materials, ensuring proper alignment, and preparing the joints for welding according to specified tolerances and gap requirements.
5. Welding
Fitters provide the prepared materials to our highly trained welders. Using state-of-the-art equipment, our welders join the pieces according to project specifications. Each weld is marked with the welder’s stencil for traceability. Our facility also allows welder to train on specialized alloys and exotic metals, ensuring expertise across a range of materials.
6. Quality Control (QC)
Completed weldments undergo a thorough quality control inspection. QC checks measurements against drawings, verifies weld quality, and ensures overall conformance to project specifications. This may include non-destructive testing (NDT) methods like X-ray or UT if required.
7. Packaging and Shipping
After successful QC inspection, the fabricated components are packaged, capped, and prepared for shipment. The completed assemblies are then scheduled for delivery to the job site.
